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Case study

Keeping an assembly line moving

No line stoppages in 18 months

  • ClientRhein Motorwerk
  • IndustryAutomotive
  • ResultNo line stoppages in 18 months

The challenge and our approach

A plant producing 900 vehicles a day cannot wait for parts. Rhein Motorwerk needed just-in-time deliveries from 60 suppliers across three countries.

We built a milk-run network with dedicated trucks, a cross-dock beside the plant and an air-charter back-up for emergencies.

Results

0 line stoppages

In 18 months

38 dedicated trucks

Running timed milk runs

60 suppliers

In Germany, Czechia and Poland

4-hour back-up

Air charter when a supplier is late

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